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Additive manufacturing since 2015

Your engineering partner from prototype to production

We work with engineering teams in aerospace, defence, motorsport, robotics and medical, from design and engineering support through to finished, inspected components. We handle CAD design, 3D printing, finishing and quality control, and ship worldwide.

  • Design and engineering support, from concept to CAD
  • FDM, SLA, SLS and PolyJet in a range of materials and finishes
  • Fast turnaround, with quick quotes from a STEP or STL file
  • Research and development projects, from feasibility study to working prototype
Get an instant quote (opens in a new tab)Talk to an engineer
Rated 5/5 Excellent by customers in 21 countries

UK manufactured. Shipped worldwide.

Recognised by
  • Forbes
  • Great British Entrepreneur Awards
  • South West StartUp Awards
  • Royal Academy of Engineering
  • Founders Alliance

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Customers include

Companies that use HenleyPrint3D

Production record

312,467Components produced
21Countries delivered to
2015Manufacturing since
12hFastest lead timeFDM and SLA, part dependent

Shipping

Manufactured in the UK and shipped worldwide every day

Upload a file and we handle production, packing and customs paperwork. Production starts when you order and runs 24 hours a day, 7 days a week, including bank holidays.

Shipping and delivery

Delivery options

  • United KingdomNext-day delivery
  • Europe and worldwideExpress delivery
  • Time-critical ordersExpedited air freight
  • International ordersDelivery within 24 hours possible
  • Every shipmentTracked
  • CustomsPaperwork prepared by us
21countries delivered to
  • United Kingdom
  • Europe
  • North America
  • Middle East and GCC
  • Asia Pacific
  • Africa
  • South America

Capabilities

Processes and specifications

Lead time varies with material, finish and quantity, and is confirmed on the quote.

ProcessMax build, mmEnquire about larger projects: we may be able to accommodate them. We also offer technologies beyond the four processes listed.ToleranceFastest lead timeLink
FDMEngineering thermoplastics, prototypes to production batchesMax build, mm: 1000 × 1000 × 1000Tolerance: ±0.5% (min ±0.3 mm)Fastest lead time: From 1 calendar daySLAPhotopolymer resin, from 10 micron resolutionMax build, mm: 350 × 250 × 250Tolerance: ±0.5% (min ±0.1 mm)Fastest lead time: From 1 calendar daySLSPA12 nylon, no support structures, 50 micron layersMax build, mm: 165 × 165 × 300Tolerance: ±0.3% (min ±0.3 mm)Fastest lead time: From 2 calendar daysPolyJetMulti-material builds, rubber-like Shore hardnessMax build, mm: Confirmed at quoteTolerance: Confirmed at quoteFastest lead time: Confirmed at quote

Larger parts may be possible. Ask an engineer.

100 mm±0.5 mm (0.5%, above the ±0.3 mm minimum)70Ø20

How we state tolerance: the larger of the percentage or the minimum. A 100 mm FDM feature is quoted at ±0.5 mm.

Also in-house

Industries

Sectors we supply

FRONT14493Ø19 H7 PIN BOREØ14 LIGHTENINGAPLAN1184× Ø8 THRUSECTION A-A4874NOTES1. ALL EDGES R1 UNLESS STATED2. BORE REAMED AFTER PRINT3. BUILD ORIENTATION: PIN AXIS VERTICAL4. SURFACE: BEAD BLASTEDTITLESTRUT END FITTINGHP3D-AE-0140MATERIAL: PA12 CF / SLSSCALE 1:2SHEET 1 OF 1

Aerospace

Documented parts for airframe and systems programmes.

Aerospace

All industries

Architecture

World's first 3D-printed church dome

Church of St John of Rila, Bulgarian Embassy, South Kensington, London

434sections
35,000print hours
5,000+components
2+tonnes of material
Oculus at the apex of the 3D-printed church domeSee the dome

Process

How an order runs

  1. Upload and quote

    Upload a STEP or STL file. We confirm material, tolerance, finish and lead time before we build.

  2. Engineer review

    An engineer reviews every order for manufacturability before it prints.

  3. Build and finish

    Parts are built and finished at our main production site in Devon to the agreed specification.

  4. Inspect and dispatch

    Parts are checked against the drawing and the stated tolerance, then released with documented traceability.

layerbuild platenozzle
FIG 1 Layer-by-layer deposition, section view
See the full process

Our sites

Henley-on-Thames, London, Bristol and Devon

1Henley-on-Thames51.536° N 0.903° W2London51.507° N 0.128° W3Bristol51.455° N 2.588° W4Devon / Taunton51.014° N 3.103° W

Founded 2015

Selected work

Recent projects

CyclingBrompton BicyclesPerformance components manufactured for Brompton Bicycles.
RoboticsBBC Mars rover
RoboticsAnimatronic skull
AutomotivePorsche turbocharger air intake
IndustrialVentilation system
MedicalMedical research

All case studies

Recent updates

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News

Knowledge base

Specification

3D printing tolerances

What tolerance to expect from each process and how to call out critical dimensions.

Comparison

FDM vs SLA vs SLS vs PolyJet

Build size, tolerance, finish and cost compared.

Design

Design for 3D printing

Wall thickness, orientation and supports.

Knowledge base

Quote

Upload a CAD file for a quote

Get a quote for one part or a production batch, or upload your file in the order portal to order directly.

How instant 3D printing quotes work

Used Hubs or Craftcloud before? See how a UK manufacturer compares.

Upload a CAD file to startSTEP / STL (opens in a new tab)
Get an instant quote (opens in a new tab)Talk to an engineer

All uploads are secure and confidential.

Companies that use HenleyPrint3D